EMBROIDERY • DTF • DTG • LAS VEGAS

Custom Hats
LAS VEGAS

A branded hat is one of the most worn pieces of custom apparel a business can order. Your logo lives on someone's head at eye level every time they wear it on the job site, at an event, in the restaurant. AA Custom T-Shirt Printing produces custom hats in Las Vegas on Flexfit structured caps using embroidery, DTF, and DTG. No minimums. In-house production. We even wear our own the AA logo Flexfit cap is produced right here at our shop.

15+ Years in Las Vegas • No Minimums • In-House Production • Flexfit Caps

THE HAT WE CARRY FLEXFIT

We carry Flexfit structured fitted caps for custom hat orders. Flexfit is the industry standard for quality branded headwear the structured front panels provide an excellent printing and embroidery surface, and the fitted design means consistent sizing without an adjustable strap to work around. It's the cap AA Custom T-Shirt Printing uses on our own branded merchandise.

STRUCTURED FRONT PANELS

The firm structured front panels of a Flexfit cap give embroidery and DTF printing a stable, flat surface to work on. Logos sit clean and sharp with no distortion.

FITTED

DESIGN

Flexfit's elastic band provides a comfortable fitted feel without adjustable snaps or closures. Consistent sizing across S/M and L/XL fits most adults.

ALL METHODS AVAILABLE

DTF printing, DTG printing, and embroidery are all compatible with Flexfit structured caps. We'll recommend the best method for your specific logo.

GARMENTS WE EMBROIDERy IN LAS VEGAS

We carry the core garments most Las Vegas businesses need for embroidered branded apparel. Don't see your item? Email [email protected] and we'll confirm compatibility before you order.

EMBROIDERY

Logo stitched directly into the cap panel. Raised, textured, durable finish. The professional standard for branded caps. Holds its shape and colour through years of wear. In-house digitisation.

DTF PRINTING

Full-color film transfer heat-pressed onto the cap panel. Best for detailed logos, full-color designs, or when you want a flatter finish. Fast turnaround.

DTG PRINTING

Ink printed directly onto the cap fabric. Available on compatible cap styles. Best for detailed artwork where embroidery would lose fine detail. Ask us to confirm compatibility.

WHO ORDERS CUSTOM HATS IN LAS VEGAS

Custom hats in Las Vegas get ordered by a wider range of customers than almost any other garment we make. Sports teams need matching caps for their roster. Corporate teams order branded Flexfit caps for trade shows and client gifts. Restaurants and hospitality venues outfit outdoor staff and event teams. Construction crews wear branded caps on every job site. And bachelorette and bachelor groups ordering same-day shirts often add a batch of custom hats to the order.

SPORTS TEAMS

Matching team caps for leagues, tournaments, and club sports. We keep no minimum so coaches can order exactly the right number for the roster.

CORPORATE & EVENTS

Branded Flexfit caps for trade show staff, corporate gifts, and client appreciation. Las Vegas convention season means year-round corporate hat orders.

RESTAURANTS & HOSPITALITY

Branded caps for outdoor staff, bar teams, and event crews. Pairs naturally with polo shirt and apron uniform orders all produced in-house.

CONSTRUCTION & TRADES

Job site caps with company logo. Durable, practical, and keeps your brand visible at every site visit and client walkthrough.

WHY LAS VEGAS BUSINESSES ORDER HATS FROM AA

We wear our own work. The AA Custom T-Shirt Printing Flexfit cap with our logo on it is produced at 4800 S Maryland Pkwy Unit D by the same team that will produce yours. That's not a small thing we have a stake in the quality of every hat we make because we represent ourselves in every cap we hand over.

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WE WEAR OUR OWN WORK

The AA Flexfit cap is a real product we made in-house. Ask to see it when you come in. The quality of what we make for ourselves is the quality you'll get on yours.

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NO MINIMUMS ORDER EXACT

Coaching staff needs 12 caps but players need 18? Order exactly 30. No padding your order to hit a minimum. No wasted caps sitting in a box.

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PAIR WITH YOUR FULL UNIFORM

Ordering polo shirts and aprons for your restaurant staff? Add matching Flexfit caps to the same order. All produced in-house, all picked up together.

HOW TO ORDER CUSTOM HATS IN LAS VEGAS

Three steps from logo to finished branded caps.

01

SEND YOUR LOGO

Submit your logo via the quote form or email [email protected]. Vector files preferred for embroidery. High-res PNG accepted for DTF. Tell us your quantity, cap colour, and preferred method.

02

CHOOSE METHOD AND COLOUR

Choose your Flexfit cap colour and confirm your print method. We'll recommend embroidery or DTF based on your logo. For embroidery orders we handle digitisation in-house.

03

PICK UP IN LAS VEGAS

Your custom hats are produced at our Las Vegas shop and ready for pickup at 4800 S Maryland Pkwy Unit D. We'll call when the order is done.

COMPLETE YOUR BRANDED APPAREL ORDER

Most businesses ordering custom hats also need matching polo shirts, t-shirts, or aprons to complete their staff uniform. We produce all of it in-house same logo, same quality, one pickup. Order your complete branded apparel package from AA Custom T-Shirt Printing.

CUSTOM T-SHIRTS

Next Level, Bella+Canvas, Gildan. DTG, DTF, screen printing. Pairs with branded hat orders for complete event and team apparel.

CUSTOM POLOS

Port Authority Men's and Women's. Embroidery and DTF available. Pair with matching caps for a complete restaurant or corporate uniform.

CUSTOM APRONS

Port Authority Full-Length A520. DTG, DTF, screen printing. Restaurant and kitchen staff caps and aprons ordered together.

EMBROIDERY

Premium stitched logos on caps, polos, and jackets. In-house digitisation. The professional finish for any branded apparel order.

WHAT LAS VEGAS SAYS ABOUT OUR CUSTOM HATS

five-star Google reviews from sports teams, restaurants, corporate clients, and Las Vegas businesses.

CUSTOM HATS LAS VEGAS COMMON QUESTIONS

Can you put custom logos on hats in Las Vegas?

Yes. We print and embroider custom logos on Flexfit hats using DTF printing, DTG printing, and embroidery. All production is in-house at our Las Vegas shop at 4800 S Maryland Pkwy Unit D.

What is the best method for custom hats embroidery or DTF?

Embroidery is the premium standard for branded caps raised, durable, and holds its shape through years of wear. DTF is the better option for full-color designs or when a flatter finish is preferred. We'll recommend the right method based on your logo.

Is there a minimum order for custom hats in Las Vegas?

No minimum. Order 1 hat or 1,000. We regularly handle small orders for teams, businesses, and individuals who need a specific number without padding the count.

What hat brand do you carry?

We carry Flexfit structured fitted caps. Flexfit is the industry standard for quality branded headwear firm front panels for clean embroidery and DTF printing, elastic band for a comfortable fitted feel. The AA Custom T-Shirt Printing branded cap is a Flexfit.

How long does it take to get custom hats in Las Vegas?

DTF hat orders can often be completed in 1 to 2 business days. Embroidered hat orders typically take 3 to 5 business days. Rush orders may be available call (702) 633-8313 to discuss your timeline.

Can I see an example of your hat printing work?

Yes. The AA Custom T-Shirt Printing branded Flexfit cap with our own logo is an example of our in-house embroidery work. Ask to see it when you come in or view it on our main site at aaprintinglasvegas.com.

We'll respond within 1 business hour during operating hours. Same-day printing available on DTG and DTF orders.

NO MINIMUMS • NO SETUP FEES • SAME-DAY PRINTING

RESOURCES

  • Our Work
  • File Prep Guide
  • Blank Catalog
  • FAQ

LOCATION

HOURS:
Mon - Fri: 9:00 AM - 6:00 PM
Sat - Sun: Closed

CONTACT

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